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03Industry
Industrial IoT for automotive manufacturing
Monitor the tracks, protect pedestrians between trains, and anticipate malfunctions using SCADA, sensors, and data analysis.
Contact usIoT for the automotive industry
Routes, vehicles, and people in a single view
Mative connects production lines, forklifts, and machines in your automotive plant to the cloud using the SCADA module, Synapsis Industrial Edge, and Synapsis ISBC Gateway. Monitor departments remotely, protect workers on the shop floor, and predict failures through data analysis—all with a single view of production and internal material handling.
What it solves
The automotive plant issues we resolve
- 01
Employee turnover and training
With high turnover, new operators must learn quickly. The access control system for industrial vehicles enforces safety rules and tracks activities, and the data shows where more training is needed.
- 02
Pedestrians and vehicles sharing the same space
In these departments, people and vehicles constantly cross paths. The proximity system detects pedestrians and obstacles without the need for wearable sensors and alerts the operator with visual and audible signals to prevent collisions.
- 03
Inspections and certifications
Inspections and certifications never end. Automatic checklists and vehicle usage records ensure you go into audits with your data ready, and only qualified personnel operate the vehicles.
- 04
Unplanned downtime
In a large facility, it's difficult to know the condition of your equipment. Usage and location data, along with vibration sensors, reveal the first signs of wear and tear, allowing you to schedule maintenance before a breakdown occurs and reduce operating costs.
- 05
Vehicles from different brands
Plants use equipment from various manufacturers. Mative consolidates data from every asset into a single platform, allowing you to plan resources and investigate incidents based on reliable data.
- 06
Bottlenecks in production lines and material handling
Underutilized assets and bottlenecks remain hidden. Data analysis reveals them, allowing you to optimize your fleet size and improve the flow of materials between production lines and handling areas.
Software
Mative's software solutions for manufacturing facilities
Mative Cloud TC: SCADA Module
Mative's cloud-based SCADA system: design a custom interface for remote control and monitoring of production lines.
Synapsis Industrial Edge MES
Edge software natively connected to Mative Cloud: traceability and synchronization between production and management systems, with communication between machines in production lines.
Synapsis Industrial Edge HMI
The tablet interface for forklift operators and assembly line workers: essential KPIs, tasks to be completed, and reporting of anomalies.
Synapsis Analysis
Our Business Intelligence architecture: collects and analyzes production and fleet data and transforms it into information to support decision-making.
Synapsis ML
It trains and deploys machine learning models for predictive maintenance and automated quality control.
Field devices
Gateways and sensors for security and maintenance
Request technical consulting
Synapsis ISBC Gateway
An industrial computer that collects data remotely and, using the Data Bridge, translates machine signals for Mative Cloud or other platforms.
Data sheet Synapsis ISBC Gateway
Industrial vehicle access control
Enforce safety rules for vehicles, track operator activities, and monitor the status of machinery to create a safer work environment.
Pedestrian proximity detection
It detects pedestrians and obstacles without the need for wearable sensors and alerts the operator with visual and audible signals, while recording data for safety coaching.
Vibration sensors
Wireless sensors that detect early signs of wear or imbalance in assets to prevent unexpected downtime, both on the production floor and in vehicles.
Frequently asked questions
Questions about the IoT in automotive manufacturing plants
Does the proximity system require wearable sensors?
No. The system detects pedestrians and obstacles without the need for wearable sensors and alerts the operator with visual and audible signals. It also records data, which you can use for safety coaching and to identify where risky situations arise.
Does it work with vehicles from different manufacturers?
Yes. Mative consolidates data from every asset onto a single platform, even if the equipment is from different manufacturers. Synapsis ISBC Gateway translates the signals from the machines into parameters that can be read by Mative Cloud or other platforms.
How does it help me with security audits?
Inspection checklists are completed digitally, and equipment usage is documented. Ensure that only qualified personnel operate the vehicles and keep track of certifications, so audits are easier and safety procedures remain consistent.
Knowledge base
Articles and insights
Read all our articlesIndustries
03Industry
Lines, presses, and tanks connected through PLCs and SCADA: consumption, cycles, and downtime read from the cloud, with the MES and HMI of Synapsis Industrial Edge.
- Manufacturing
- Automotive
- Gas and fuels
Contact us
Want to learn more? Contact us for more information or a demo of our products.
- Company
- Mative Srl
- VAT number: IT03190070643
- REA: AV-307398
- Offices
- Via San Pio da Pietrelcina, 81
- 83100 Avellino, Italy
- Contact
- TEL: +39 0825 1920080