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03Industry
Industrial IoT and predictive maintenance for the manufacturing industry
Connect machines and PLCs to the cloud, monitor production lines, and detect faults before downtime occurs, using SCADA, MES, and data analysis.
Contact usIntegrated monitoring for industry
Machines, production lines, and PLCs in a single view
Mative connects the machines in your plant—even those from different manufacturers—to the cloud using the SCADA module, Synapsis Industrial Edge, and Synapsis ISBC Gateway. Collect data from PLCs, monitor production from a dashboard, and predict failures through data analysis.
What it solves
Plant problems we solve
- 01
Unexpected machine downtime
Vibration sensors and PLC data show the first signs of wear. Synapsis ML uses this information for predictive maintenance, allowing you to take action before a failure occurs—rather than after the line has already stopped.
- 02
Machines that don't communicate with the information system
It connects Siemens S7 PLCs to the cloud using Modbus, OPC UA, and EtherCAT protocols. The Synapsis ISBC Gateway Data Bridge translates machine signals into parameters that Mative Cloud—or any other platform—can read.
- 03
Tax credit 4.0 and 5.0
Industry 4.0 interconnectivity requires bidirectional data exchange between machines and information systems, along with compliant technical documentation. We assist you with the technical requirements and documentation needed to qualify for the tax credit on investments in Industry 4.0 and 5.0 technologies.
- 04
Production orders on paper and in spreadsheets
Synapsis Industrial Edge MES manages bills of materials, recipes, orders, and production stage progress, with full traceability. All information is digitized and shared, replacing online paper forms and spreadsheets.
- 05
Recipe changes without confirmation
The system sends the setpoint to the PLC and waits for the confirmation signal. The recipe change is recorded as effective only after the controller has validated the new data.
- 06
Staff safety on the shop floor
The pedestrian proximity detection system alerts the operator with visual and audible signals, without the need for wearable sensors. The access control system for industrial vehicles enforces safety rules and tracks operator activities.
Software
Mative's manufacturing software
Mative Cloud TC: SCADA Module
Mative's cloud-based SCADA system: design a custom interface for remote control and monitoring of production lines.
Synapsis Industrial Edge MES
Master data, bills of materials, recipes, and production orders, with traceability. A lightweight gateway transmits data from the PLCs to the cloud via HTTPS.
Synapsis Industrial Edge HMI
The tablet interface for forklift operators and production line workers: essential KPIs, tasks to be completed, and reporting of anomalies.
Synapsis Analysis
It collects and analyzes production data and turns it into reports that aid in decision-making.
Synapsis ML
It trains and deploys machine learning models for predictive maintenance and automated quality control.
Field devices
Gateways and sensors for machines and departments
Request technical consulting
Synapsis ISBC Gateway
Industrial computer for remote data acquisition. Using Synapsis IoT's Data Bridge, it translates machine signals for Mative Cloud or other platforms.
Data sheet Synapsis ISBC Gateway
Vibration sensors
Wireless sensors that detect the first signs of wear or imbalance in machinery to prevent unexpected downtime.
Pedestrian proximity detection
It detects pedestrians and obstacles without the need for wearable sensors and alerts the operator with visual and audible signals to prevent collisions.
Long-range RFID readers
They track pallets and goods from several meters away and provide real-time visibility into warehouse operations.
Use case
Pompeja Infissi
Temperature and humidity monitoring in the painting booth
Using Mative environmental sensors, Pompeja Infissi continuously monitors temperature and humidity levels inside the painting booth. This ensures optimal operating conditions, improves the quality of the finished product, and reduces the risk of defects during the process.
Frequently asked questions
What manufacturers ask us
Which PLCs and protocols can you connect?
The Siemens S7-1500, S7-1200, S7-300, and S7-400 via S7Comm over TCP/IP, and standard protocols such as Modbus, OPC UA, and EtherCAT. You can read and write data to data blocks, flags, inputs, and outputs.
Do you need a server at the plant?
No. Synapsis Industrial Edge's MES is cloud-based and accessed via a web browser. Only a lightweight gateway remains on-site, which reads the PLCs and sends the data via HTTPS without opening any ports on the firewall.
Does it integrate with my ERP?
Yes, with any ERP system. Synapsis Industrial Edge integrates the ERP system's instructions with PLC data, so orders and production progress remain digital, shared, and traceable, without the need for paper-based processes on the production line.
Industries
03Industry
Lines, presses, and tanks connected through PLCs and SCADA: consumption, cycles, and downtime read from the cloud, with the MES and HMI of Synapsis Industrial Edge.
- Manufacturing
- Automotive
- Gas and fuels
Contact us
Want to learn more? Contact us for more information or a demo of our products.
- Company
- Mative Srl
- VAT number: IT03190070643
- REA: AV-307398
- Offices
- Via San Pio da Pietrelcina, 81
- 83100 Avellino, Italy
- Contact
- TEL: +39 0825 1920080