Dumper · 18.6 t on boardExample

04Construction and mining

IoT for mining: vehicle safety and performance

Location, load, status, and safety of heavy-duty vehicles in quarries and mines—even at remote sites—all on a single platform.

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Mining industry

Heavy vehicles under control in quarries and mines

Mative connects excavators, dump trucks, and service vehicles used in quarries and mines—regardless of brand—to Mative Cloud TC, even in remote areas and harsh environments. The Site Monitor module displays them on a map, while the weighing kits—Synapsis Smart CAN Bus and Synapsis DualCam—collect load and engine data as well as video from the cab.

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What it solves

Problems with mining vehicles

  1. 01

    Tired or distracted workers

    Heavy-duty vehicles operate in close proximity to people on rough terrain. Synapsis DualCam uses AI to detect driver fatigue and distraction, issues alerts in the cab, and records video footage documenting the events.

  2. 02

    Theft and unauthorized use

    A vehicle parked in a remote location is vulnerable to theft. Tracking provides its location, geofencing alerts you when it leaves the authorized area or moves outside of authorized hours, and remote immobilization helps recover it.

  3. 03

    Unexpected machine downtime

    The calendar does not account for actual wear and tear. Synapsis Smart CAN Bus reads fuel levels, temperatures, and error codes from the CAN bus, while engine cycles and hydraulic pressure help you plan maintenance.

  4. 04

    How much material did you move?

    On-board weighing kits measure the load in real time, either by hydraulic pressure or by axle height. They tell you the quantity and type of material moved by each vehicle, so you know how much work each machine has done.

  5. 05

    Large sites, poor visibility

    In an open-pit mine, it's easy to lose track of a piece of equipment. Site Monitor displays the location and status of each machine on the map, so you can move equipment where it's needed and respond more quickly to emergencies.

  6. 06

    Scattered data and handwritten reports

    Machines from different manufacturers produce data in different formats. Mative collects this data from IoT devices, manufacturer feeds, and enterprise applications into a single source, and Synapsis Analysis transforms it into reports without the need for manual entry.

Software

Software for quarries and mines

  • Mative Cloud TC: Site Monitor Module

    Mative Cloud TC: Site Monitor Module

    Map showing the locations and statuses of excavators and dump trucks, along with the tasks assigned to each machine—including their objectives, progress, deadlines, and remote control capabilities.

  • Synapsis Analysis

    Synapsis Analysis

    It combines data from machines and sensors into analyses and reports, so you can see how the vehicles are being used without having to collect the information manually.

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Field devices

Devices for heavy-duty vehicles

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  • On-board weighing kit: pressure

    On-board weighing kit: pressure

    It measures the quantity and type of material being handled by reading the system's hydraulic pressure, using sensors mounted directly on the machine.

  • On-board weighing kit: axle height

    On-board weighing kit: axle height

    It calculates the weight based on the suspension's deflection relative to the chassis, using axle height sensors mounted on the vehicle.

  • Synapsis Smart CAN Bus

    Synapsis Smart CAN Bus

    It reads fuel, temperature, and mileage data from the CAN bus of heavy-duty vehicles and generates a comprehensive diagnostic profile.

  • Synapsis DualCam

    Synapsis DualCam

    Based on Teltonika DualCam

    AI-powered cameras for in-cab safety: record in high definition to document events, stream live, and retrieve data remotely via the cloud.

    Data sheet Synapsis DualCam

Use case

C.O.I.R.E.S. SRL

C.O.I.R.E.S. SRL

Excavation depth monitoring

Mative supported C.O.I.R.E.S. SRL with technical consulting and a custom-designed kit: today, the excavation depth of its mining excavators is monitored remotely and continuously, for more operational control and more precision in mining operations.

Frequently asked questions

Questions about mine monitoring

Can I track vehicles from different manufacturers?

Yes. Mative Cloud TC collects data from nearly all IoT devices, manufacturer feeds, and enterprise applications. Excavators, dump trucks, and service vehicles from different brands are thus displayed on the same map and in the same reports.

How do you measure the weight of the loaded material?

There are two kits available: one measures hydraulic pressure, and the other measures axle height—that is, how much the suspension deflects under load. Talk to us about it, and we'll help you find the right kit for your vehicle.

How can I protect vehicles from theft at remote locations?

The tracker sends the location, geofencing alerts you when the vehicle leaves the designated area or moves outside of scheduled hours, and you can remotely immobilize the vehicle. The activity logs show who used it.

Industries

04Construction and mining

Cranes, excavators, and dumpers that report how hard they work, what they carry, and where they are, plus operator access control and pedestrian safety.

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Want to learn more? Contact us for more information or a demo of our products.

Company
Mative Srl
VAT number: IT03190070643
REA: AV-307398
Offices
Via San Pio da Pietrelcina, 81
83100 Avellino, Italy
Contact
TEL: +39 0825 1920080

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